MAGNUS Manufacturing process

Board Cutting(Angular Plant)

We use angular plant for sawing. Stacked up to 150mm height panels can be cut automatically into required size, which will reduce the material waste , save cost and time.

Hot pressing(Short Cycle Press Line)

The particle board structure fill with honeycomb paper, convert the 3mm MDF in double side. Going through the short cycle press line, Its functions include sanding and covering, which takes only 80 seconds to finish and it supports double side press for veneer and melamine.

Edge combining (Edge banding machine)

Going through the machine, a panel is edged with glue, which can make the veneer / PVC / paper edge tightly combined to the panel side, suitable for 10 years of normal use under different temperatures.

Drilling(CNC machine)

This machine can mold and drill many kinds of shapes and holes in the OEM panel and 2 panels can be processed for each move, which can make sure of the steady precision process of non-standard products.

(Drilling machine)

After one move, the panel can be drilled many hole at the same time by this machine, which can accurately position the hole of the component, allowing the product easy to be assembled by customers.

Painting (UV ROLLING PAINTING LINE)(Base coat)

It has 3 layers of color painting, such as base coat and top coat. The speed is 16 to 18 m/min, rolling surface B side first, then A face. The whole working time is 7 minutes and only for parallel parts. It saves time and materials and its utilization can reach 99%.

PU(Robot Spraying System)(Outer coat)

After one move, the panel will entry the Robot Spraying System, this line is for PU painting(polyurethane). It is designed for highlight products (glossy: more than 60 degrees). In order to reduce the dust’s influence for the paint, the workers need to operate in a fully sealed environment. The machine has an anti - pole device, which can remove the particles sticking on the panel. It can take advantage of the manipulator for five surfaces spraying at the same time. The speed is 5 m/min and the maximum stack height is 900mm. The whole working time is 1 hour and 20 minutes. It can be used for arc and parallel parts, including edge and corner with high precision. When finish all the painting process, the products will reach 5 coats paints.

Packaging - KD Packing & Normal Product Packing